Here's a interesting link from our main foam provider: Sealed Air. A simple 5 step process that we apply on a daily basis. 1 Define shipping environment 2 Define product fragility 3 Select cushioning material 4 Design prototype pack 5 Verify the pack by testing [...]

Hinge foam designs are easily manufactured by “kiss cutting” this stratocell foam during the die cutting operation. What remains is a strong 3.5 mil film, or 1/8" high density foam skin. This type of design allows cushions to be shipped flat, greatly reducing shipping costs [...]

This is a special type of foam called Minicell. It's a crosslink foam with unique with unique physical and chemical properties. The die-cut piece you see in the picture is used as a gasket.

Polyurethane Foam is a resilient and flexible foam. Fabrication is easy with tooling such as steel rule dies from die cuting parts to pattern contours and saw cut shapes.

This is an interesting product for semi-custom needs. It's a pre-cut sheet of polyurethane foam. You'll just need to chip out those little pre-cut cubes to fit your product's shape. Enjoy.

Lovepac is a Montreal based custom packaging manufacturer. We run small to medium orders and we ship it right to your door. We also design and fabricate specific foam protections for fragile products. Protective packaging is our business.

Pink foam is necessary to ship electrical components. Here is a bunch of die-cuts made with with 2 inch thick 1.7 pounds density pink foam. Perfect for protective packaging.

Polyethylene foam is great. You can heat it and built it up. That's possible because of its thermoplastic nature. It also makes it recyclable.